The most common ordering mistake on a rolling hangar door caster is buying the wheel when you needed the assembly, or the reverse. We stock caster assemblies and standalone caster wheels from 6 in. to 24 in. in diameter, in rail sizes from 20 lb to 60 lb, with tread widths from 1 7/16 in. to 2 1/2 in. Custom fabrication is available for sizes we do not stock.
Caster assembly or caster wheel
| Product |
What you get |
Order this when |
| Caster assembly |
Solid steel wheel, bearings, and housing, ready to mount |
The housing or bearings are worn, or you are not sure |
| Caster wheel only |
The wheel on its own |
You have confirmed the housing and bearings are still good |
When in doubt, order the assembly. A cracked housing or seized bearing will destroy a new wheel quickly, and the assembly saves you the teardown either way.
Three measurements have to match
Diameter sets the ride height and has to match what the door was built for. Rail size refers to the rail the caster runs on, rated in pounds per yard, and running the wrong profile chews up both the wheel and the rail. Tread width is the contact surface across the wheel face. Measure all three from the old caster, or photograph it next to a tape measure and we will confirm the size before you order.
| Measurement |
Options we carry |
| Caster diameter |
6 in. · 9 in. · 12 in. · 15 in. · 18 in. · 24 in. |
| Rail size |
20 lb · 30 lb · 40 lb · 60 lb |
| Tread width |
1 7/16 in. · 1 13/16 in. · 2 in. · 2 1/8 in. · 2 1/2 in. |
What we carry at each diameter
Availability changes as stock moves. Call to confirm before you plan around a date.
V-groove, double flanged, and retro wheel
V-groove casters track in a V-shaped rail and self-center as the door travels. Double flanged casters carry a lip on both sides of the tread to capture the rail, which is the choice where lateral movement is a concern. Retro wheel casters, listed as RW, are retrofit designs for replacing worn assemblies on older doors where the original part is no longer made. The profile of your old wheel will tell you which style the door uses.
Hangar door casters: common questions
How do I measure a caster for replacement?
Three measurements: wheel diameter across the face, rail size for the rail it rides on, and tread width across the contact surface. All three have to match. Photograph the old caster next to a tape measure and we will confirm it before you order.
Do I need the full assembly or just the wheel?
Order the assembly if the housing or bearings are worn, or if you are not certain. Order the wheel alone only when you have confirmed the housing and bearings are still good and the tread is the only thing worn down.
What does RW mean on a caster listing?
Retro wheel. These are retrofit assemblies for older doors where the original caster is no longer manufactured. They drop into the existing mounting rather than requiring you to modify the door.
Can you make a caster size you do not stock?
Often, yes. Send us the old caster or a dimensioned photo with all three measurements and we will quote a custom fabrication.